lithium yttrium power LiFeYPO4

Assembling a 48V/20Ah battery pack for an electric bike with a SBM module to manage and protect the cells.

Simple Battery Management Board (SBM)
The easiest way to protect a lithium battery pack. The SBM board manages a pack of cells and disconnects the load under any unfavourable circumstances: cell over voltage, cell undervoltage.
SBM16/60 - the management board for 16 LFP cells (48V) with power up to 60A. (photo)  Check the PDF with technical specifications for SBM16/60. For higher loads you need to use a DC contactor to be managed by the SBM board. This drawing shows the DC contactor installation.

Simple Battery Management Board (SBM)

The easiest way to protect a lithium battery pack. The SBM board manages a pack of cells and disconnects the load under any unfavourable circumstances: cell over voltage, cell undervoltage.

SBM16/60 - the management board for 16 LFP cells (48V) with power up to 60A. (photo)  Check the PDF with technical specifications for SBM16/60. For higher loads you need to use a DC contactor to be managed by the SBM board. This drawing shows the DC contactor installation.

Testing of the 36V 20AH battery pack with SBM
(SBM - Simple Battery Management)

Testing of the 36V 20AH battery pack with SBM

(SBM - Simple Battery Management)

The detail of the Simple Battery Management (SBM) Board

The detail of the Simple Battery Management (SBM) Board

Assembling 12 pcs of 3.2V cells into a 36V 20Ah pack

Assembling 12 pcs of 3.2V cells into a 36V 20Ah pack

The Charging 12 pcs of 20Ah cells
The initial charging of the number of cells. For charging we are using a laboratory power supply capable of 5V 100A. We set the nominal voltage for 3.8V and connect the cells.
These 12 cells in parallel make a big 3V 240AH cell together.
Warning: when charging in parallel, it is a MUST (!) to double check the correct polarity of the cells. Connecting a cell in reverse polarity will cause a dangerous short circuit that may result in a strong sparking. BE EXTREMELY CAREFULL (!).
Warning: we suggest to wear protective eye-glasses to avoid a possible damage to the eyes by sparks or melted metals in case an accident happens.

The Charging 12 pcs of 20Ah cells

The initial charging of the number of cells. For charging we are using a laboratory power supply capable of 5V 100A. We set the nominal voltage for 3.8V and connect the cells.

These 12 cells in parallel make a big 3V 240AH cell together.

Warning: when charging in parallel, it is a MUST (!) to double check the correct polarity of the cells. Connecting a cell in reverse polarity will cause a dangerous short circuit that may result in a strong sparking. BE EXTREMELY CAREFULL (!).

Warning: we suggest to wear protective eye-glasses to avoid a possible damage to the eyes by sparks or melted metals in case an accident happens.

The 36V pack assembled and the Simple Battery Management (SBM) installed. Now we are ready to go!

The 36V pack assembled and the Simple Battery Management (SBM) installed. Now we are ready to go!